Nitinol component development / Prototype & pre-DV
Nitinol processing,
adapted to your part in days.
We make nitinol components for startup and OEM development teams. Prototype and pre-DV builds, small lots, and process work built around a program that is still moving.
A claim with a clear boundary
Days to get the
first build running.
For a component that fits our established process range, our target is days from receiving a drawing to a defined routing, parameters set and the first build running. Finished, inspected parts follow the delivery schedule agreed for your build.
Understand the part.
Review the drawing, geometry, material requirements and what the build needs to establish.
Set the routing.
Define the process steps, tooling needs and parameters appropriate to the development build.
Run the first build.
Begin the agreed processing sequence. Finishing, inspection and delivery follow their defined schedule.
A geometry requiring a new shape-set fixture adds fabrication time. We identify that requirement during review and include it in the schedule.
The start date also depends on sufficient drawing information, material availability and agreement on scope. You should know those dependencies before committing to a build.
The technical reason we move quickly
A new geometry.
An established process base.
Our experience spans shape setting, etch, electropolishing and metrology. The process work behind those capabilities gives us a starting point for adapting the routing and parameters to your part.
Each geometry still needs technical review. Tooling, material response, surface requirements and inspection decisions have to fit the component.
The advantage is knowing which process questions to ask, what to adjust and what to measure.
Shape setting
Fixture requirements, intended form and thermal processing considered together as the component geometry develops.
Etch
Etch processing scoped around the component, its incoming condition and the requirements of the downstream process.
Electropolishing
In-house, instrumented processing, with process data captured per unit and finishing requirements considered within the full routing.
Metrology
Inspection methods and dimensional requirements defined around what the build needs to demonstrate and what the team needs to learn.
What that looks like in practice
Defined work. Visible process.
Direct access.
A quote tied to the routing.
Scope, hours and price are built around real process steps. Tooling and inspection requirements belong in that conversation from the beginning.
Processing records that matter.
In-house electropolishing provides direct access to process execution and recorded parameters. Process records and inspection results each have a defined role.
Talk to the people doing the work.
Direct technical access helps keep questions, design changes and build feedback close to the component and the processing decisions behind it.
Built around development quantities
Small lots.
Serious process work.
A development build may involve a few parts, an awkward geometry or a design that changes after the next evaluation. That is normal work here.
We help teams make the component, evaluate what happened and carry the process knowledge into the next iteration. There is no minimum order.
Who this is for
Teams with a component
that needs to move.
Startup & emerging device companies
Access nitinol processing and component-development experience while your internal team stays focused on the device and its next milestone.
Support for emerging teamsDevelopment groups inside larger OEMs
Add specialized development capacity when a small, changing program needs attention outside your internal operations schedule.
Support for OEM development teamsPrototype and pre-DV.
That is the scope.
Our focus is first articles, prototypes, design iteration and pre-design-verification builds. We develop the component and process knowledge with the next stages in mind. Design validation and volume production are outside this scope.
Practical questions
Know what
you are asking for.
Does “in days” mean finished parts?
It describes defining the routing, establishing parameters and getting the first build running for suitable work. Finished, inspected parts have a separate agreed delivery schedule, based on the processing, tooling and inspection required.
What if the part needs a new fixture?
We identify new shape-set tooling during review. Fixture fabrication adds time, and that time is included in the proposed build schedule.
Can I bring an existing component or process problem?
Yes. Share the drawing or existing component, the issue you are seeing and what needs to change. We will review whether the work fits our development scope.
Can I start with a small quantity?
Yes. There is no minimum order. The appropriate quantity depends on the development question, processing requirements and evaluation you are planning.
Start with the component
Send us the part.
Tell us what needs to happen.
We will review the component, identify the process and tooling questions, and define whether the work fits our scope.
- The component: drawing, CAD file, prototype or an existing part.
- The question: what you need to build, change, learn or control.
- The requirements: material, quantity, critical dimensions and known processing constraints.
- The timing: your next milestone and any tooling or material already available.
Have an NDA or a specific confidentiality requirement? Tell us before sharing sensitive project information.